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Mechanics (service) Manual
Fits 46-65 CJ-2A, 3A, 3B, 5

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Mechanics (service) Manual
Fits 46-65 CJ-2A, 3A, 3B, 5
New Reproduction Mechanics Manual

Reprint of the original service manual. Includes complete vehicle disassembly, assembly, and blowup diagrams. If your looking to restore your vehicle - this is the first thing you should buy. A complete walk thru to help you rebuild or trouble shoot just about any mechanical or electrical problem. Don't rely on those wrong universal manuals - this is the proper one. Guaranteed.

Fits:
46-49 CJ-2A
49-53 CJ-3A
53-64 CJ-3B
55-65 CJ-5
Item # Price
MANUAL-020
$38.99

Availability: In stock

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Questions: Hi I have a 1952 m38a1 that I want to convert to 12v and do a non military restoration to the jeep. Will manual-20 provide me with all the information and part numbers I need? Will most cj5 parts bolt onto the m38a1. I am mainly concerned with the engine, tranny and transfer case all bolting up to the m38a1 chassis. Thanks.
Question By: Mike on Aug 12 2016 2:07 AM
Yes, Manual-020 would be the one to get. Please call us toll free. We are happy to help you out and get you converted over and answer any questions.
Answer By: Willys Jeep Parts Tech on Aug 12 2016 5:41 AM
Questions: Will this manual cover wiring diagrams for lights, generator, battery and other electrical?
Question By: Daniel Purtill on Jul 7 2016 12:51 AM
Yes, it has a whole wiring section and troubleshoot in it.
Answer By: Willys Jeep Parts Tech on Jul 7 2016 5:47 AM
Questions: is this a reprint of the "mechanics manual" printed by willys overland. does is cover transmission/transfer case removal and install in detail. Also body removal and install in detail. thanks
Question By: olin on Jun 22 2016 8:29 PM
It goes over everything mechanical in detail disassembly and assembly. It does cover some of the body but not in detail on body removal per se. Really there are just a few bolts that need to be removed for that...
Answer By: Willys Jeep Parts Tech on Jun 23 2016 5:42 AM
Questions: Does this manual cover the disassembly, cleaning, and reassembly of the starter as well as the Warn Locking Hubs?
Question By: Aaron on May 22 2015 12:00 AM
It does cover the starter motor. But it doesn't cover aftermarket items like your Warn hubs.
Answer By: Willys Tech on May 26 2015 12:00 AM
Questions: Do you have a picture of a dipstick for a Go Devil 4 Cylinder motor? I dont think mine is the original dipstick for the motor - it seems too short. How long should the dipstick be?
Question By: Wayne on Dec 27 2014 12:00 AM
Please email mike@Kaiserwillys.com yours and I can ID for you.
Answer By: Willys Tech on Dec 29 2014 12:00 AM
Questions: How long does it take to ship to baton rouge Louisiana?
Question By: david on Dec 25 2014 12:00 AM
Typically 2-3 business days travel time.
Answer By: Willys Tech on Dec 29 2014 12:00 AM
Questions: I have a '46 cj-2a, I have already purchased a carb kit from you guys. I'm hoping/looking for additional views or expanded diagrams to ensure I rebuild this carb correctly. Will this manual show such diagrams and pictures ??? Thanks.
Question By: Chris on Dec 24 2014 12:00 AM
If you do a google search for Carter WO rebuild a lot of helpful info is out there. We also sell this mechanics manual above that will walk you thru it too.
Answer By: Willys Tech on Dec 29 2014 12:00 AM
Questions: will this manual cover DJ3A 1964 thanks
Question By: Ralph on Aug 17 2014 12:00 AM
It will have some specs on the DJ's as well. Engine in particular.
Answer By: Willys Tech on Aug 18 2014 12:00 AM
Questions: Moeckli, I have just bought a 1960 Willys CJ5 and can not find the VIN on the firewall or frame. Is there anywhere else to look or any other #'s to cross reference? I have a title but can't verify that it belongs to this vehicle. Please help!
Question By: Matthew on Aug 7 2014 12:00 AM
It would be on the firewall. Sounds like yours is missing. We do sell part number: DATAPLATE-2
Answer By: Willys Tech on Aug 7 2014 12:00 AM
Questions: I bought what I was told was a CJ5 - Has Willys plate on inside engine compartment. Serial# 57548 93797. Engine has 4 plugs that come off the block at an angle (not flat on the top). Windshield is split & there is a battery access cover (welded shut) on cowl. I am pretty certain that all parts are original (we have completely disassembled it and the factor paint all matches in areas that where covered up). Can you tell me what I have, and what parts & service manuals I would need.
Question By: Chris on Feb 6 2014 12:00 AM
Sounds like an export version CJ-5.
Answer By: Willys Tech on Feb 6 2014 12:00 AM
Questions: I need the manual that cover the Hurricane flat head 226 54-64 engine overhaul manual with torque specifications does the Mechanics (service) Manual Fits 46-65 CJ-2A, 3A, 3B, 5 have that in it?
Question By: Bill Jossart on Jan 4 2014 12:00 AM
They only ever used that engine in the Willys Truck and Station Wagon. Try part number: MANUAL-035.
Answer By: Willys Tech on Jan 6 2014 12:00 AM
Questions: I have a 1953 cj3a and need a video or a manual for shimming the dana rear axle
Question By: Anonymous on Jul 7 2013 12:00 AM
This manual will go thru it for you and tell you how to do it.
Answer By: Willys Tech on Jul 8 2013 12:00 AM
Questions: In my gasket kit from the machine shop for a 1948 cj2a it came with shims for the new oil pump. How do I measure the clearence to know how many shims I need to use?
Question By: Roy on Jun 19 2013 12:00 AM
That determines your oil pressure. When shims are present, removing shims will decrease pressure. This adjustment will change the pressure at higher speeds but not at idle speed. Safe minimum pressure is 6 lb at idle and 20 lb at 20000 rpm.
Answer By: Willys Tech on Jun 19 2013 12:00 AM
Questions: Will show me all the brake & clutch pedal locations and pieces? I dont have parts or anything for the clucth or brake assemblies, I was trying to decide if this will show me what I'm missing and how it all hooks together?
Question By: Jim on Mar 8 2013 12:00 AM
Yes it does have diagrams in there of how it goes together. If you have questions too we can help.
Answer By: Willys Tech on Mar 8 2013 12:00 AM
Questions: will this manual have the specs my machine shop will need?
Question By: randy on Dec 4 2012 12:00 AM
Yes, it will have all the disassembly and reassembly specs you need.
Answer By: Willys Tech on Dec 5 2012 12:00 AM
Questions: I just bought a (according to the title) a 1945 CJ2A. How can I tell for sure if it is a 45 or 46? The ID plate says CJ2A.
Question By: Danny on Nov 18 2012 12:00 AM
Yes this is the correct one for you.
Answer By: Willys Tech on Dec 4 2012 12:00 AM
Questions: Will this manual also give the assembly for the interior as well. I am purchasing a cj-2a and i need to put the entire interior together. thanks
Question By: chris on Aug 24 2012 12:00 AM
There really is not much to the interior of those. It does go over electrical and fuel. Other than that there are just seats in the interior on those.
Answer By: Willys Tech on Aug 24 2012 12:00 AM
Questions: I have a 1961 willys CJ5. The heat is stuck on. I tried to close the heat switch but it will not shut off. Is there a way i can get the switch and the heat off?
Question By: Rich on Jun 30 2012 12:00 AM
There should be a shut off valve. If not just splice your hose and install one. That do the trick.
Answer By: Willys Tech on Jul 2 2012 12:00 AM
Questions: What color was the Hurricane 4 engine when it rolled out of the factory in 1956 - CJ-5 JEEP ?
Question By: Marcelo on Jun 2 2012 12:00 AM
They were black.
Answer By: Willys Tech on Jun 4 2012 12:00 AM
Questions: Dose this book have all tork spec for a cj3b
Question By: tony on Apr 28 2012 12:00 AM
Yes that is correct.
Answer By: Willys Tech on Apr 30 2012 12:00 AM
Questions: First thanks for responding. I havent been able to get a hold of previuos owner yet but I have a new question. I know the older engines were designed to run on leaded gas and what damage will unleaded gas do to motor or should I get a lead additive to put in it once I start driving it thank you
Question By: Rick Nelson on Feb 22 2012 12:00 AM
Yes I would add it it you have not been converted over to stainless valves and updated the rubber seals in your fuel pump and carburetor.
Answer By: Willys Tech on Feb 23 2012 12:00 AM
Questions: What color was The 4 cylinder flat head engine when it rolled out of the factory in 1948
Question By: Nick on Feb 18 2012 12:00 AM
They were black.
Answer By: Willys Tech on Feb 20 2012 12:00 AM
Questions: I have a 1946 willys jeep with a 4 cyl huricane eng. can you tell me what to use for eng. oil. -filter no. and no. of qts....this jeep is new to me' thanks.
Question By: Ray. on Feb 13 2012 12:00 AM
Typically you use a 10W-30 with 4 qts
Answer By: Willys Tech on Feb 14 2012 12:00 AM
Questions: i have a 46 willys and it has a 4 cycylinder motor with the spark plugs on top. i wanna hook the heater back up and dont know where the hoses connect to the engine... i cant seem to find a diagram any where on line
Question By: rick on Dec 18 2011 12:00 AM
You will have a plug on your water pump and a plug on the back of your cylinder head. That way it makes a loop.
Answer By: Willys Tech on Dec 19 2011 12:00 AM
Questions: How many quarts of oil for a 51 m38 cj 3a willy 4 cylinder flat head?
Question By: Ken on Nov 27 2011 12:00 AM
4 Quarts
Answer By: Willys Tech on Nov 28 2011 12:00 AM
Questions: working on a cj2a 1946 does this service manual cover the transfer case and transmission.?
Question By: Allen on Sep 12 2011 12:00 AM
Yes it gives complete assembly and disassembly.
Answer By: Willys Tech on Sep 12 2011 12:00 AM
Questions: I HAVE A 1968 JEEP KAISER GLADIATOR I NEED A SERVICE MANUAL AND ANY KIND OF REFRACE BOOKS I AM A FIRST TIME RESTORER AND MY TRUCK IS IN 100 PEICES THANKS FOR ANY KIND OF HELP YOU CAN GIVE ME
Question By: Anonymous on Jun 12 2011 12:00 AM
Try part number: MANUAL-045
Answer By: Willys Tech on Jun 13 2011 12:00 AM
Questions: I have a 51 CJ3A and I am going to rebuild the motor. It is the original L134 flathead. Will this book give me all the specs and tolerances ?
Question By: George on May 15 2011 12:00 AM
Yes that is correct. It goes over everything on the motor.
Answer By: Willys Tech on May 15 2011 12:00 AM
Questions: Hi, I just bought a 1959 cj5 and the previous owner had said that he had removed the L-head engine to rebuild it but hadn't finished it. Now I was under the impression that the cj5's only ever had the F-head engines in this year, and the cj3B had the L-head engine. Is this correct or did I just misread something at some point?
Question By: Anonymous on Dec 19 2010 12:00 AM
The CJ-3B and CJ-5 always had the 4-134 F head motor. The 4-134 L head was used on CJ-3A and earlier jeeps.
Answer By: Willys Tech on Dec 19 2010 12:00 AM
Questions: I have a 1950 M38 with a transplant 4-134 F head, would this be the manual for everything except the engine?
Question By: Eric on Nov 16 2010 12:00 AM
Yes, it will cover it including the 4-134 L and F head motor.
Answer By: Willys Tech on Nov 16 2010 12:00 AM